Fabrication, Characterization and Wear Properties of Mullite Reinforced Al2O3-Doped ZrO2 Ceramic Composites


Creative Commons License

Hafızoğlu M. A., Akkuş A., Boyraz T.

1nd. Global Conference on Engineering Research (GLOBCER'21), Balıkesir, Türkiye, 2 - 05 Haziran 2021, ss.673-682

  • Yayın Türü: Bildiri / Tam Metin Bildiri
  • Basıldığı Şehir: Balıkesir
  • Basıldığı Ülke: Türkiye
  • Sayfa Sayıları: ss.673-682
  • Sivas Cumhuriyet Üniversitesi Adresli: Evet

Özet

In this study, Mullite (3Al2O3.2SiO2) and 10 mol% Alumina doped zirconia (Al2O3-

ZrO2) ceramic powders were synthesized by conventional ceramic production processing route.

The mixtures were prepared by mechanical alloying method in acetone environment with zirconia

ball mill. The powders were dried in oven at 110 ºC for 24 hours before mixing. Mullite

(3Al2O3.2SiO2) and 10 mol% Alumina doped zirconia (Al2O3-ZrO2) ceramic powders were

synthesized by reaction sintering from the powders made up of stoichiometric proportions of

Al2O3, SiO2 and ZrO2 powders after being homogenized in acetone environment in ball mills.

Mullite (3Al2O3.2SiO2) and 10 mol% Alumina doped zirconia (Al2O3-ZrO2) ceramic powders

were synthesized in air at 1600 oC and 1300 oC for 2 h, respectively. Then, the ceramic phases

formed were made ready to form ceramic - ceramic composites by crushing, grinding and sieving

processes. Then 0 and 10% by weight mullite (M) added alumina doped zirconia (AlZ) mixtures

were prepared by powder metallurgy method. The prepared mixtures were wet milled with zirconia

ball mill for 24 h and sieved. After drying, the powders were compacted to preforms of 56x12x10

mm by uniaxial pressing at 200 MPa. The green compacts were sintered at 1500-1600 oC for 1-5

h in air conditions using a heating rate of 5 oC min-1 in a high temperature furnace. Then,

microstructure (SEM), phase analysis (XRD), mechanical (hardness, 3-point bending and wear)

and physical properties (% shrinkage, water absorption, porosity and density) tests were performed

on the mullite added alumina doped zirconia ceramic composites. Whether there is a phase change

in the ZrO2-Al2O3 mixture at high sintering temperatures and the effect of mullite additive on the

properties of this mixture was investigated. Finally, the data obtained were presented in graphs

and tables and results were commented.